Alloy Steel Helical Gear with Radial and Axial Load Support

Customization: Available
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Agricultural Machinery, Forestry Machine
Hardness: Hardened Tooth Surface

Product Description

📋

Basic Information

Model NO.
Helical Gear
Gear Position
External Gear
Manufacturing
Cast Gear
Material
Alloy Steel
Type
Bevel Gear
Heat Treatment
Surface Quenching
Processing
Forging-Machining-Hobbing
Tolerance
-/+0.01mm
Trademark
Customized logo/OEM
Origin
China
⚙️

Product Description

Helical Gear Banner

Alloy Steel Helical Gear with Radial and Axial Load Support

Our gear products reshape industry standards with craftsmanship and excellent quality. Selected high-quality raw materials such as alloy steel, quenched and tempered steel, or materials specified by customers, with high strength and corrosion resistance, ensure the durability of products from the source.

Through advanced processes such as Gear Hobbing, Gear Milling, Gear Shaping, and precision casting, each product achieves micrometer level dimensional accuracy, with a smooth surface and rounded edges without burrs. It not only meets the strict requirements of industrial grade, but also adapts to high-end decorative scenes with exquisite appearance.

Gear Detail 1 Gear Detail 2 Gear Detail 3
Technical Specifications

Product Advantages

Advantages Overview

Low-noise, high-strength, and precision gears for stable transmission.

For over 20 years, we have been dedicated to the research and development as well as the manufacturing of high-quality gears. Our products are widely used in construction machinery, wind power equipment, mining and metallurgy, shipbuilding, and automation systems.

Inspection Process Quality Control
Advantage Description
High-quality Materials Alloy steel, quenched and tempered steel, or specified materials ensuring high-strength and impact-resistance.
Precision Manufacturing Micrometer level accuracy, high precision, low noise, and smooth operation.
Strict Inspection Equipped with three-coordinate measuring machines. Every gear is fully inspected before shipment.
Strong Customization Ability to customize small quantities and diverse types with short lead times.
📊

Product Parameters

Machining Capability
Module1-25
TeethZ13-Z150
DIN Class LevelDIN 5-8
Max O.D.1500 mm
Gear Grinding LevelDIN 5
Manufacture StandardDIN, JIS, ASTM, GB, AGMA
Material & Process
Common Materials45#Steel, 20CrMnTiH, 20CrNiMo, 42CrMoH, 17CrNiMo6, 16MnCr5
Machining ProcessHobbing, Milling, Shaping, Broaching, Shaving, Grinding and Lapping
Heat TreatmentCarburizing, Quenching, Tempering, Nitriding, Induction hardening
🛠️

Production Process

Process Workflow
1. Forging: Ensuring strength and durability.
2. Quenching: Regulating hardness and toughness.
3. Teeth Forming: Ensuring accurate gear tooth profiles.
4. Gear Grinding: Achieving high precision and smooth transmission.
🏢

Workshop & Facility

Workshop 1 Workshop 2
Workshop 3 Workshop 4

Frequently Asked Questions

🔹 What kind of gears do you supply?
We custom manufacture spur gears, helical gears, bevel gears, spline shafts, planetary gears, turbines, gear racks, internal gears, and shaft gears based on your drawings or samples.
🔹 What materials are available for gear production?
Commonly used materials include 45# Steel, 20CrMnTiH, 20CrNiMo, 42CrMoH, 17CrNiMo6, and many others. We customize the material according to your specific strength and durability requirements.
🔹 What is the highest level of accuracy you can achieve?
Our current gear cutting accuracy can reach DIN 7 grade, and our gear grinding accuracy can reach up to DIN 5 grade for high-precision applications.
🔹 Are the products shown on the website in stock?
No, all our gear products are customized. We manufacture specifically based on customer-provided technical drawings or physical samples to ensure a perfect fit for your machinery.
🔹 How do you ensure the security of my designs?
We take confidentiality very seriously. We are responsible for protecting all your information and can sign Non-Disclosure Agreements (NDAs) with all our partners before sharing designs.
🔹 What is your warranty and return policy?
All products come with a one-year warranty. We are committed to high-quality standards; if there are concerns about performance or quality, we work quickly to provide a suitable solution.

Related Products